TECHNOLOGY
To offer new-concept switches to market instantaneously–an imperative for a company that specializes in switches–we have introduced IT in ordering, development, and production information. What is more, we have converted the entire production process from mold manufacture, parts procurement to production control into one integrated system, so that we will meet the expectations of our customers. Two powerful tools have helped us achieve this: ADAMS （Asahi Denso Advanced Manufacturing Control System） and ADIES （Asahi Denso Integrated Engineering System）. The know-how we have built up over the years underpins our speedy supply of low-cost products.
Three-dimensional CAD data the heart of our reduced development time
The development of new products that meet market needs and draw out what the market wants…. To speed up that process, we at Asahi Denso have constructed a development system centered on three-dimensional CAD design data.
By linking CAD to ADIES II, an engineering control system that uses design diagram data in the tens of thousands for technical control and electronic approval, we improved design quality and design efficiency, aiming to improve customer satisfaction.
 Reviews and meetings |
 Product development and product design |
 Concurrent engineering |
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| Meeting spaces are available in the center of the Engineering floor. Meetings utilizing CAD screens can be easily initiated, and this space also contributes to promoting team activity and to improved design quality. | The spacious layout and IT-oriented environment facilitate both individual work and team communication. Information sharing is promoted, and short-term development is achieved through flexible handling tailored to the specific topic. | Personnel from various in-house departments engage in information-sharing at early stages, with digital mockups and other means being used to convey information. We strive for designs that incorporate both cost considerations and ease of assembly. | ||
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 Metal die fabrication |
 Part manufacturing （molding） |
 Assembly |
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| Using three-dimensional metal die design data, we put milling machines, wire cutters, electric discharging machines and other equipment to effective use in highly efficient fabrication of metal dies. | We use the completed metal dies to manufacture parts, striving constantly for labor-saving approaches that result in higher efficiency. | A cell-style approach is used that brings operator movements, equipment and parts together in a centralized location, for more efficient assembly. | ||
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Comprehensive evaluation methods for introducing more reliable new products to the market
With the appearance of products that go beyond our traditional understanding, such as hybrid products that combine mechanical structures and electronics, we are proceeding with the introduction of evaluation systems in order to secure the high level of performance and quality that those products offer.
For example, we have a system that evaluates technologies that deal with environmental factors such as vibration resistance, weather resistance, and water resistance, and a system that evaluates technologies that deal with sensibilities like color and feeling. Accompanying advances in electronics technology, we have also introduced an evaluation system that measures electronic noise, and we are continually striving to secure design quality and product reliability from every possible standpoint.
EMC electrical wave verification room
High-voltage testing
Integrated microcomputer product development
Environmental evaluation unit （test area）
Precision measurement and analysis room
